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Key points for forging aluminum alloy flanges,Shandong Enlechi Forging Co., Ltd provide
1. Raw materials
Select qualified aluminum rods and conduct non-destructive testing without any defects; Cut off the material, chamfer and deburr, and remove the surface oxide skin and oil stains.
2. Heating
Accurate temperature control, strict control range (6 series 450-490 ℃, 7 series 380-420 ℃), to prevent overburning; Thick gradient preheating reduces temperature drop during transportation.
3. Mold
Preheat the mold to 300-380 ℃; Increase the transition fillet and divide it into pre forging and final forging; Spray water-based graphite lubrication.
4. Forging and Forming
Apply pressure at low speed with a hydraulic press, following the principle of light first and then heavy; Single pass small deformation, multi pass step-by-step forming; The final forging temperature shall not be lower than the lower limit, and the low temperature shall be immediately returned to the furnace; Ensure the integrity of metal flow lines.
5. Post forging treatment
Slow cooling of forgings to release stress; Perform T6 solid solution aging according to the brand to stabilize strength and size.
6. Defect prevention and control
Be alert to folding, cracking, and oxidation skin compression; Avoid extreme cold, heavy impact, and overheating throughout the entire process.
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